Research and development (R&D) efforts
sponsored and coordinated by NADCA continue to grow not only in quantity and funding
level, but most importantly, in effectiveness of delivering technical benefits to the
NADCA membership base. The primary goal of the NADCA Research & Development Program is
to drive the die casting industry down the road of technological advancement in order to
promote profitable growth and enhance the ability to compete both domestically and in the
international marketplace.The research
and development efforts and transfer of technology are guided by the Technology
Administration Group and three technical committees - The Die Materials Committee, The
Research and Development Committee and the International Technical Council.
Research project objectives, such as
improving casting integrity, improving alloys, increasing die life, improving quality and
lead times through simulation, implementing high integrity casting technologyand
energy conservation. Specific
strategic areas to which efforts are applied include: aluminum, zinc, magnesium,
semi-solid alloys and metal matrix composites; base material and coatings for dies and
inserts; optimization of process parameters; metal flow, die design, die deflection and
property simulation; energy conservation; rapid tooling; and pollution prevention.
Projects are funded by various sources such as The United States Department of Defense
(DOD), The United States Department of Energy (DOE), United States Automotive Materials
Partnership (USAMP), American Institute for Pollution Prevention (AIPP) and the State of
Illinois Department of Commerce and Community Affairs (DCCA). NADCA is a member of the
American Metalcasting Consortium (AMC) and the Cast Metals Coalition (CMC) which utilize
DOD and DOE funds, respectively.
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In short, the NADCA R&D Strategic
Plan and Roadmap addresses the research efforts that are viewed as pertinent
to the on-going viability of the North American die casting industry. In
addition, the efforts are targeted at shaping the die casting industry of
the future by providing technologies that will be needed.
This is the full version of the Plan which
explains the strategic areas, formulation of the roadmap, and portfolio of
projects. |